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The HM-ZHS1 is an online near-infrared moisture analysis system that measures the moisture content of moving material continuously and without contact. Water molecules absorb near-infrared energy in specific bands and absorb most strongly around 1.45 μm and 1.94 μm; within that spectral range the absorbed energy is proportional to the water content of the material. The instrument selects wavelengths with optical filters, converts the returned infrared light into an electrical signal with a photoelectric detector, and displays the result as a moisture percentage.
The system is mounted on a conveyor or in a process line and reports moisture while the material is still running, so that process adjustments can be made without waiting for laboratory sampling. Detection is non-destructive and the probe never touches the product. The HM-ZHS1 uses a 4-band, 8-path optical design intended for materials with uniform texture, stable colour, even particle size and small process fluctuation. Measured results can be uploaded over Wi-Fi or Ethernet to a self-developed cloud data platform that is provided to users free of charge.
Key Features
- Non-contact, non-destructive measurement: the probe reads the material from a working distance of 250 ± 50 mm, so the moving product is neither touched nor destroyed.
- Dual-detector measurement: the main detector and the auxiliary detector compare the infrared signal of every wavelength one by one, so the output signal relates only to the substance being measured and instrument drift is effectively eliminated.
- Multiple onboard temperature sensors: secondary compensation for the slight temperature drift of the two detectors, together with monitoring of the whole system so that each component keeps working normally.
- 4-band, 8-path optical design: a mature and stable optical configuration that meets the requirement for continuous, accurate measurement under normal working conditions.
- Imported high-efficiency halogen light source: high efficiency and long service life, which reduces maintenance cost.
- Imported high-detection-efficiency detector: improves the signal-to-noise ratio of the system and makes the data more reliable.
- Fast response: the filtering range can be set between 0% and 2.5%, a single measurement takes only seconds, and the result is output quickly, which suits rapid screening of large batches on line.
- Android 10 operating system with a 7-inch, 1024 × 600 touch screen: a clear and efficient interface for operation, model work and data review.
- User-built quantitative models: users can take representative samples of their own material and build, validate and maintain the calibration model with the built-in software.
- Free cloud platform: results can be uploaded over Wi-Fi or Ethernet to a self-developed data management platform that is open to users at no additional cost.
- Automatic alarm: low-limit and high-limit alarms with queryable alarm records.
Applications
The instrument is used for online moisture measurement in the following industries:
- Food and food processing: starch, flour, protein powder, milk powder, tomato powder, sugar, salt, monosodium glutamate, tea leaves and food additives
- Textile: cotton cloth and fabric
- Paper: paperboard, paper and packaging paper
- Wood: timber, wood boards and sawdust
- Building materials and non-metallic minerals: cement, concrete and ore powder
- Pharmaceutical: pharmaceutical granules and medicinal powder
- Feed: raw granules and various grain and food powders in feed production
- Chemical: chemical raw material powders and granules, fertilisers and detergents
Technical Specifications
| Measurement parameter | Specification |
|---|---|
| Measurement range | 0% – 60% (depending on the specific material) |
| Measurement accuracy | ±0.1% – ±0.5% (depending on the material) |
| Spot diameter | 60 mm (with the probe 250 mm away from the material) |
| Working distance | 250 ± 50 mm |
| Response time | 1 – 80 s, adjustable |
| Data collection cycle | 1 – 120 min, adjustable |
| Detection channels | 200 |
| Instrument and installation | Specification |
|---|---|
| Light source | Imported high-efficiency halogen light source |
| Detector | Imported high-detection-efficiency detector |
| Probe material | High borosilicate quartz glass |
| Probe sealing grade | IP65 |
| Automatic alarm | Low-limit alarm, high-limit alarm, alarm records queryable |
| Storage capacity | 16 GB, stores 20,000 test results |
| Interface configuration | 1 × 4–20 mA low and high limit alarm interface, 1 set of passive switch output, 1 × RS485 interface for secondary development |
| Power | ≤65 W |
| Probe cantilever fixed seat round tube diameter | 25 mm – 32 mm |
| Probe dimensions | 380 mm × 180 mm × 180 mm |
| Host dimensions | 235 mm × 170 mm × 102 mm |
| Probe weight | 10 kg |
| Host weight | 5 kg |
Standard Configuration
| Item | Quantity | Unit | Specification |
|---|---|---|---|
| Instrument host | 1 | set | — |
| Instrument probe | 1 | piece | — |
| Host-to-probe connection cable | 1 | piece | — |
| Host power cord | 1 | piece | — |
| Instruction manual | 1 | copy | — |
| Certificate of conformity | 1 | piece | — |
| Touch pen | 1 | piece | — |
| Warranty card | 1 | piece | — |
| Short flat-head Allen wrench | 1 | piece | 4 mm, 82308 |
Optional accessories are available for specific installation and protection requirements, including a positive-pressure air purge hood for the light exit aperture, pneumatic fittings and plug connectors. Optional items are not part of the standard configuration.
Model Selection
| Model | Optical configuration | Intended material and working conditions |
|---|---|---|
| HM-ZHS1 | 4 bands, 8 optical paths | Continuous and accurate measurement under normal working conditions, on materials with uniform texture, stable colour, even particle size and small process fluctuation |
| HM-ZHS2 | 7 bands, 14 optical paths | Materials with colour variation, dark colour, slight caking, mottled surface or complex composition, and demanding measurement environments |
Both models share the same host, probe, operating system, interface configuration and 200 detection channels. They differ in the optical design and in the material conditions the optical design is intended for. The optical path diagram among the product images above illustrates the wider 7-band, 14-path configuration of the HM-ZHS2; the HM-ZHS1 described on this page uses the 4-band, 8-path optical design.
Product Enquiries
Contact our sales representative for product enquiries, configuration information and coordination of service requests.
Sales Contact: Kyra
Email: Kyra@hmdzkj.cn
Tel / WhatsApp / WeChat: +86 13792642016
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