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Online Near-Infrared Moisture Analyzer

Online Near-Infrared Moisture Analyzer

Product Number:

HM-ZHS1

Product Difference:

The HM-ZHS1 is the 4-band, 8-path optical configuration of the HM online near-infrared moisture analyzer. It is intended for continuous, accurate measurement under normal working conditions, on materials with uniform texture, stable colour, even particle size and small process fluctuation. A second configuration, the HM-ZHS2, uses a 7-band, 14-path optical design for materials with colour variation, dark colour, slight caking, mottled surface or complex composition.

/skin/Product Details

Online infrared moisture meter host and probe with an 11.95% moisture reading on the display

Nine key features of the online NIR moisture analyzer including Android system, 7-inch touch screen and dual-detector measurement

Application areas of the online infrared moisture meter covering nine industries from food and textile to chemical and environmental monitoring

Dual model comparison of HM-ZHS1 with 4-band 8-path optics and HM-ZHS2 with 7-band 14-path optics

Near-infrared detection principle showing water molecule absorption at 1.45 and 1.94 micrometres with host and probe

Dual-detector measurement probe eliminating drift with four stability and reliability benefits

Multiple temperature sensors in the analyzer probe for detector drift compensation and system monitoring

7-band 14-path precision optical path diagram with wavelength bands from 940 to 2350 nanometres

Imported high-sensitivity detection sensor with a signal-to-noise ratio comparison chart

Android 10 touch screen interface at 1024x600 showing a calibration function dialog and 11.95% average moisture

Product details showing the imported halogen lamp, fast detection speed and autonomous sampling modelling

Product information of the host machine and probe with nineteen instrument parameters

Shandong Hengmei Electronic Technology company team photo and enterprise profile

Hengmei laboratory testing centre and scientific instrument product system overview

Product Overview

The HM-ZHS1 is an online near-infrared moisture analysis system that measures the moisture content of moving material continuously and without contact. Water molecules absorb near-infrared energy in specific bands and absorb most strongly around 1.45 μm and 1.94 μm; within that spectral range the absorbed energy is proportional to the water content of the material. The instrument selects wavelengths with optical filters, converts the returned infrared light into an electrical signal with a photoelectric detector, and displays the result as a moisture percentage.

The system is mounted on a conveyor or in a process line and reports moisture while the material is still running, so that process adjustments can be made without waiting for laboratory sampling. Detection is non-destructive and the probe never touches the product. The HM-ZHS1 uses a 4-band, 8-path optical design intended for materials with uniform texture, stable colour, even particle size and small process fluctuation. Measured results can be uploaded over Wi-Fi or Ethernet to a self-developed cloud data platform that is provided to users free of charge.

Key Features

  • Non-contact, non-destructive measurement: the probe reads the material from a working distance of 250 ± 50 mm, so the moving product is neither touched nor destroyed.
  • Dual-detector measurement: the main detector and the auxiliary detector compare the infrared signal of every wavelength one by one, so the output signal relates only to the substance being measured and instrument drift is effectively eliminated.
  • Multiple onboard temperature sensors: secondary compensation for the slight temperature drift of the two detectors, together with monitoring of the whole system so that each component keeps working normally.
  • 4-band, 8-path optical design: a mature and stable optical configuration that meets the requirement for continuous, accurate measurement under normal working conditions.
  • Imported high-efficiency halogen light source: high efficiency and long service life, which reduces maintenance cost.
  • Imported high-detection-efficiency detector: improves the signal-to-noise ratio of the system and makes the data more reliable.
  • Fast response: the filtering range can be set between 0% and 2.5%, a single measurement takes only seconds, and the result is output quickly, which suits rapid screening of large batches on line.
  • Android 10 operating system with a 7-inch, 1024 × 600 touch screen: a clear and efficient interface for operation, model work and data review.
  • User-built quantitative models: users can take representative samples of their own material and build, validate and maintain the calibration model with the built-in software.
  • Free cloud platform: results can be uploaded over Wi-Fi or Ethernet to a self-developed data management platform that is open to users at no additional cost.
  • Automatic alarm: low-limit and high-limit alarms with queryable alarm records.

Applications

The instrument is used for online moisture measurement in the following industries:

  • Food and food processing: starch, flour, protein powder, milk powder, tomato powder, sugar, salt, monosodium glutamate, tea leaves and food additives
  • Textile: cotton cloth and fabric
  • Paper: paperboard, paper and packaging paper
  • Wood: timber, wood boards and sawdust
  • Building materials and non-metallic minerals: cement, concrete and ore powder
  • Pharmaceutical: pharmaceutical granules and medicinal powder
  • Feed: raw granules and various grain and food powders in feed production
  • Chemical: chemical raw material powders and granules, fertilisers and detergents

Technical Specifications

Measurement parameterSpecification
Measurement range0% – 60% (depending on the specific material)
Measurement accuracy±0.1% – ±0.5% (depending on the material)
Spot diameter60 mm (with the probe 250 mm away from the material)
Working distance250 ± 50 mm
Response time1 – 80 s, adjustable
Data collection cycle1 – 120 min, adjustable
Detection channels200
Instrument and installationSpecification
Light sourceImported high-efficiency halogen light source
DetectorImported high-detection-efficiency detector
Probe materialHigh borosilicate quartz glass
Probe sealing gradeIP65
Automatic alarmLow-limit alarm, high-limit alarm, alarm records queryable
Storage capacity16 GB, stores 20,000 test results
Interface configuration1 × 4–20 mA low and high limit alarm interface, 1 set of passive switch output, 1 × RS485 interface for secondary development
Power≤65 W
Probe cantilever fixed seat round tube diameter25 mm – 32 mm
Probe dimensions380 mm × 180 mm × 180 mm
Host dimensions235 mm × 170 mm × 102 mm
Probe weight10 kg
Host weight5 kg

Standard Configuration

ItemQuantityUnitSpecification
Instrument host1set—
Instrument probe1piece—
Host-to-probe connection cable1piece—
Host power cord1piece—
Instruction manual1copy—
Certificate of conformity1piece—
Touch pen1piece—
Warranty card1piece—
Short flat-head Allen wrench1piece4 mm, 82308

Optional accessories are available for specific installation and protection requirements, including a positive-pressure air purge hood for the light exit aperture, pneumatic fittings and plug connectors. Optional items are not part of the standard configuration.

Model Selection

ModelOptical configurationIntended material and working conditions
HM-ZHS14 bands, 8 optical pathsContinuous and accurate measurement under normal working conditions, on materials with uniform texture, stable colour, even particle size and small process fluctuation
HM-ZHS27 bands, 14 optical pathsMaterials with colour variation, dark colour, slight caking, mottled surface or complex composition, and demanding measurement environments

Both models share the same host, probe, operating system, interface configuration and 200 detection channels. They differ in the optical design and in the material conditions the optical design is intended for. The optical path diagram among the product images above illustrates the wider 7-band, 14-path configuration of the HM-ZHS2; the HM-ZHS1 described on this page uses the 4-band, 8-path optical design.

Product Enquiries

Contact our sales representative for product enquiries, configuration information and coordination of service requests.

Sales Contact: Kyra
Email: Kyra@hmdzkj.cn
Tel / WhatsApp / WeChat: +86 13792642016

Address of this article:https://www.kjhm.net/qtyq10/hm-zhs1-online-near-infrared-moisture-analyzer.html

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