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filter integrity tester

filter integrity tester

Product Number:

HM-GL

Product Difference:

Fully automated test execution for bubble point, diffusion flow, and water intrusion — no manual intervention required
High measurement accuracy (±3% or ±5‰ F.S.) with repeatability error ≤3%
Tests single cartridges, multi-cartridge housings (up to 9 elements), disc membranes (Φ25–300 mm), and capsule filters
Pharmacopoeia-compliant with built-in audit trail, electronic signatures, and user access control
Portable design (40 × 30 × 25 cm) with 5.7-inch touchscreen interface for intuitive operation
32 GB internal storage holding over 1,000,000 test records with real-time printing capability
ARM11 processor running Windows CE 6.0 for stable, responsive system performance
Compatible with optional database management system for centralized data review and reporting

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Product Description

The HM-GL filter integrity tester is a fully automated instrument that complies with the requirements of the 2020 edition of the Pharmacopoeia. It provides user permission management, audit trail functionality, and electronic signature capability. An optional proprietary database expert management system is available for centralized data administration.

Product Features

  1. High Intelligence: Fully automated test process control with no manual intervention required.

  2. High Reliability: High detection accuracy with excellent reproducibility.

  3. User-Friendly Design: Touchscreen input with an intuitive operating interface.

  4. Multi-Functionality: Capable of testing single cartridges, multi-cartridge housings, and multiple test modes.

  5. Highly Integrated: Portable design with compact dimensions for convenient use.

  6. Advanced Technology: ARM11 processor with Windows CE 6.0 operating system.

  7. Practical Operation: Data storage and real-time result printing in compliance with GMP requirements.

Scope of Application

The HM-GL filter integrity tester is applicable to the following filter types:

  1. Disc membranes: Φ25 mm to Φ300 mm (all types)

  2. Standard pleated cartridges: 2.5″ to 40″, single to 9-element configurations

  3. Capsule filters

  4. Mini cartridges

  5. Air filter testing: 2.5″ to 40″

  6. Other specification filter elements

Technical Specifications

Power & Dimensions

ParameterSpecification
Power Supply / Power Rating170–240 VAC, 50/60 Hz; 100 W
Dimensions (W × D × H)40 cm × 30 cm × 25 cm

Pressure Parameters

ParameterSpecification
Maximum Operating Pressure6000 mbar
Minimum Inlet Pressure200 mbar

Test Range & Accuracy

ParameterSpecification
Forward Flow Test Range0.1–200 ml/min
Water Intrusion Test Range0.05–50 ml/min
Bubble Point Test Range700–6000 mbar
Test Accuracy±3% or ±5‰ F.S., whichever is greater
Sensitivity (Forward Flow)0.1 ml/min
Sensitivity (Water Intrusion)0.01 ml/min
Sensitivity (Bubble Point)50 mbar
Repeatability Error≤3%

Operating Conditions

ParameterSpecification
Ambient Temperature0°C to 50°C
Relative Humidity10%–80%

Test Duration

ParameterSpecification
Bubble Point Test2 min ± 2 min
Diffusion Flow Test7 ± 2 min
Water Intrusion Flow Test7 ± 2 min
System Leak Test3 ± 1 min

Data & Display

ParameterSpecification
Print FunctionPrints test conditions, test results, and test curves
Data Storage32 GB storage capacity; stores over 1,000,000 records
Display5.7-inch, 256-color touchscreen

Frequently Asked Questions (FAQ)

Q1: What integrity test methods does the HM-GL support?

A: The HM-GL supports three standard integrity test methods: bubble point testing, forward flow (diffusion flow) testing, and water intrusion testing. It also performs automated system leak tests to verify connection integrity before each measurement.

Q2: Is the HM-GL compliant with pharmaceutical GMP data integrity requirements?

A: Yes. The instrument includes built-in audit trail functionality, electronic signature capability, and multi-level user permission management. These features are designed to meet the data integrity requirements specified in 21 CFR Part 11 and EU Annex 11, as well as the 2020 Pharmacopoeia standards.

Q3: What filter sizes and types can be tested with this instrument?

A: The HM-GL accommodates disc membranes from Φ25 mm to Φ300 mm, standard pleated cartridges from 2.5″ to 40″ (single to 9-element housings), capsule filters, mini cartridges, and air filters. This covers virtually all common filter formats used in pharmaceutical and biotech processing.

Q4: How long does a typical filter integrity test take?

A: Test duration depends on the method selected. A bubble point test typically completes in approximately 2 minutes, while diffusion flow and water intrusion tests require approximately 7 minutes each. The system leak check takes about 3 minutes. All processes are fully automated once initiated.

Q5: Can test data be exported or managed through external software?

A: The instrument stores over 1,000,000 test records internally on 32 GB of built-in storage. Results can be printed in real time, including test conditions, measured values, and test curves. An optional proprietary database expert management system is available for centralized data export, review, and long-term archiving across multiple instruments.


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